Overview ofMalt Syrup
Malt syrup chigadzirwa cheshuga chesitarch chakagadzirwa kubva kune zvigadzirwa zvakaita sechibage starch kuburikidza nekunyungudika, saccharification, kusefa, uye kusungirirwa, ine maltose sechikamu chayo chikuru. Kubva pane maltose zvirimo, inogona kuiswa muM40, M50, M70, uye crystalline maltose. Kutapira kwayo kunenge 30% -40% ye sucrose, uye ine yakanakisa kunyungudika kwemvura, lipophilicity, asidhi uye kusapisa kupisa, zvichiita kuti ishandiswe zvakanyanya mukugadzira siwiti, mapeji, madhiri akaomeswa nechando, uye mishonga yemishonga.
Kugadzira Maitiro eMalt Syrup
Kugadzirwa kwemazuva ano kwemaindasitiri kunonyanya kutora iyonzira yakazara-enzyme, iyo inopa yakapfava maitiro emamiriro, yakanyanya kujeka, uye nyore mechanization uye maindasitiri zvichienzaniswa neyechinyakare malt inobvisa saccharification. Iyo yakakosha enzyme mukuita ndeyeβ-amylase, iyo hydrolyzes α-1,4 glycosidic zvisungo kubva kune isiri-kuderedza migumo ye starch molecules kuti ibudise maltose asi haigoni hydrolyze α-1,6 glycosidic bonds.
Kugadzira sirapu yemumera inonyanya kutariswa pane:
- High-malt manyuchinezvakasimba zvemukati ≥80%, iyo inoramba yakagadzikana pasina crystallization pasi pemamiriro ezvinhu ekuchengetedza.
- Kugadzirwa kwe pure maltose.
Mukugadzira sirasi yakakwira-malt, dhigirii rekunyungudika rinofanira kunyatsodzorwa, neDE (Dextrose Equivalent) kukosha isingadariki gumi. Nekudaro, iyo yakaderera DE kukosha inogona kutungamira kune yakawedzera viscosity panguva ye saccharification, kuderedzwa enzymatic kunyatsoita, uye nekukanganisa kunaka kwechigadzirwa chekupedzisira.
Matambudziko uye Optimization Yepamusoro-Concentration Starch Milk Hydrolysis
Iyo hydrolysis ye starch kune shuga inosanganisira matanho maviri:kunyungudutswa uye kupiswa. Nzira dzechinyakare dzinoshandiswa25% -35% starch mukaka, zvinoda mvura yakawanda. Sezvo chikamu chidiki chemvura ichi chinodiwa pakuita enzymatic, mazhinji acho anofanirwa kunyungudutswa mushure me saccharification, zvichikonzera kuwedzera.kushandiswa kwesimba uye mari yekugadzira. Uyezve, mamwe maitiro ekuvirisa anodashuga mhinduro ine inopfuura 40% concentration, kugadzira kudiwa kwepamusoro yakasimba yemukati mune saccharified zvinwiwa.
Kuwedzerastarch mukaka concentrationinzira inoshanda yekudzikisa mari yekubuda mumhepo. Nekudaro, masisitimu epamusoro-soro anokonzeresa kuwedzeraviscosity, isina kukwana substrate hydrolysis, uye yakaderedzwa enzymatic kunyatsoita. Mukugadzirwa kwemaindasitiri, kuwanamalt manyuchiine ≥90% maltose yemukati, starch milk concentration inowanzodzorwa pa10%-20%, isingapfuuri25%. Tsvagiridzo yeramangwana inofanirwa kutarisisa optimize enzymatic hydrolysis pasi peyakanyanya-substrate yekumisikidza mamiriro ekusimudzira goho nekubudirira kwehupfumi.
Lonnmeter Online Density Meter mukatiMalt SyrupKugadzirwa
Munguva yekugadzirwa kwemalt sirapi, chaiyo-nguva yekutarisa kweiyo saccharified fluid yekumisikidza kwakakosha kuti ive nechokwadi chemhando yechigadzirwa. TheLonnmeterMalt SyrupDensity Meterinopa kunyatsotarisisa kwesitarch mukaka uye shuga yemvura yekumisikidza panguvakunyungudutswa uye kupiswa, kubudirira:
✅Real-time concentration monitoring, kuderedza zvikanganiso zvesampling yemanyorero uye nekuvandudza kugadzirwa kwehunyanzvi.
✅Automated saccharification endpoint control, kuve nechokwadi chakagadzikana maltose zvirimo.
✅Optimization ye evaporation process, kuderedza kushandiswa kwesimba uye kuwedzera zvikomborero zvehupfumi.
Nekushandiswa kweiyoLonnmeterOnline Density Meter, vagadziri vanogona kuwana zvakanyatsojekaprocess control, kunatsiridzaotomatiki, kuderedzamari, uye simbisa zvimwekugadzirwa kwakanaka uye kwakagadzikana.
Nguva yekutumira: Feb-11-2025
