Lubricant Viscosity Measurement in Manufacturing and Blending

Mafuta ekuzora anoshandiswa mumaindasitiri akakura senge indasitiri yemotokari, makemikari, kuvaka, machira, zvivakwa, zvekurima, zvicherwa uye kuchera mafuta nekuda kwekuita kwavo kwakatanhamara mukusapfeka, lubricity uye corrosion resistance. Flowability kunetseka senge yakakwira-yakanyanya kana yakaderera-yakaderera viscosity inogona kupfupisa hupenyu hwemidziyo uye kuwedzera mutengo wekugadzirisa. Dzvanya mune zvimwe zvakawanda neLonnmeter tsvaga mhinduro dzakanakisa dzekuyera kuenderera mberi viscosity kuyerwa mukusanganisa oiri kana mutsara wekugadzira. Tevedza maitiro eindasitiri otomatiki maitiro.

Chii chinonzi Viscosity Index (VI) yeLubricant?

Viscosity Index (VI) chiyero chakakosha chinotsanangura kugona kwemafuta ekuchengeta viscosity inowirirana mukati memhando dzakasiyana dzetembiricha, chivakwa chakakosha kuti uve nechokwadi chekuita kwakavimbika mumamiriro akasiyana ekushanda. Iyo yakakwira VI inoratidza kushomeka kwekuchinja kwe viscosity nekushanduka kwetembiricha, zvichiita kuti ive yakanakira maapplication senge hydraulic masisitimu kana mainjini akafumurwa kune yakanyanyisa mamiriro ekunze. Sezvineiwo, yakaderera VI lubricant inosangana neyakakura viscosity shanduko, iyo inogona kukanganisa kuita. Semuyenzaniso, maoiri echicherwa akajairwa ane VI ye95-100, nepo maoiri akacheneswa kwazvo anosvika zana nemakumi maviri, uye maoiri ekugadzira anogona kuwana VIs inodarika mazana maviri nemakumi mashanu.

Market Insights & Industrial Applications

Ese marudzi emafuta ekuzora anofanirwa kuunza kuita kwakafanana kunyangwe mumamiriro ezvinhu akanyanya. Iyo lubricant yekugadzira maitiro iri pasi pekuwedzera kumanikidzwa kusangana neyakaomesesa yemhando zviyero, inotungamirwa nekukwira kuri kudiwa kwezvigadzirwa zvehunyanzvi uye nguva pfupi dzekutumira.

Kusanganiswa kwemafuta ekuzora uye maoiri ekuzora anotsamira zvakanyanya pakunyatso kudzora kwelubricant density uye viscosity kuti ive nechokwadi chekuvimbika kwechigadzirwa. High viscosity lubricant inokunda mumabasa anorema, nepo mafuta akaderera eviscosity akagadzirirwa masisitimu ekumhanya, akaderera-mutoro. Advancedlube mafuta viscosity metresita kuti vagadziri vakwanise kuita izvi zvakasiyana zvinodiwa uku vachiona kushanda kwakakwana, kuderedzwa kwemarara, uye kutevedzera zviyero.

Iyo Viscosity Index yeLubricant Inogadziriswa Sei?

Kusarudza iyo Viscosity Index inosanganisira yakajairika maitiro. Iyo formula yeVI kuverenga ndeye:

Kupi:

U ndiyo viscosity yemafuta pa40°C.
L ndiyo viscosity iri pa40°C yereference oil ine VI = 0, inofananidzwa nerubricant's viscosity pa100°C.
H ndiyo viscosity pa 40 ° C yemafuta ereferenzi ine VI = 100, inoenderana nerubricant's viscosity pa100 ° C.

Pamafuta e-high-viscosity (kinematic viscosity pa 100 ° C> 70 cSt), yakagadziriswa logarithmic formula inoshandiswa kuve nechokwadi chekururama. Iyi nzira inobvumira vagadziri kuyera kugadzikana kwekushisa kwe lubricant, kuve nechokwadi kuti inosangana nezvinodiwa zvekushandisa mukuita kwekusanganisa mafuta.

Lube Oiri Kusanganisa & Manufacturing Maitiro

Kusanganiswa kwemafuta ekuzora inzira yakaoma yekusarudza zvinhu, kusanganisa, uye kutonga kwemhando. Base oiri-mineral, synthetic, kana semi-synthetic-inotorwa kubva kune isina kuchena kucheneswa kuburikidza ne-vacuum distillation, solvent extract, uye hydrofinishing kuti uwane zvinhu zvaunoda senge viscosity, viscosity index, uye kudurura poindi. Aya mabhesi oiri anosanganiswa neanowedzera, senge viscosity index inovandudza, anti-wear agents, detergents, uye antioxidants, kuwedzera maitiro ekuita senge kugadzikana kwekupisa uye kusagadzikana kwekuora. Iyo nzira yekugadzira lubricant inosanganisira:

Base Oil Selection: Kusarudza mineral kana synthetic oiri zvichienderana nezvinodiwa zvekushandisa.
Kuwedzera Kubatanidza: Kubatanidza zvinowedzerwa senge viscosity modhifita kuti iite zvivakwa.
Kusanganisa: Kusanganisa mumamiriro akadzora uchishandisa matangi makuru ane stirrers kuti ave nechokwadi chehomogeneity.
Kudzora Hunhu: Kuedza viscosity, density, flash point, uye mamwe ma paramita kuti asangane nezviyero.
Packaging uye Distribution: Bottling kana barreling yekuendesa musika.

Izvi zvine hungwaru kuita kunoita kuti mafuta ekuzora ashande akavimbika mumashandisirwo kubva kumotokari dzemotokari kusvika kumichina yemaindasitiri, ine lube mafuta density uye viscosity inoshanda seyakakosha mhando zviratidzo.

High Viscosity vs. Low Viscosity Lubricating Oil

Sarudzo pakati pepamusoro viscosity yekuzora mafuta uye yakaderera viscosity yekuzora mafuta inonamira pane iyo application yekushandisa zvinodiwa. High viscosity lubricant yakanakira basa rinorema, semafuta egiya kana magirosi anoshandiswa mumidziyo yekuvaka kana mabearings eindasitiri yesimbi, kwaanoita:

Gadzira firimu rakasimba rekudzivirira kuti uderedze kukakavara uye kupfeka pasi pemitoro yakakura.
Wedzera kutakura mutoro, kutsigira inorema muchina.
Teya zvinosvibisa setsvina kana marara esimbi, kudzivirira kukuvara kwepasi.
Chengetedza kugadzikana pakupisa kwakanyanya, kuve nechokwadi chekuita kwakavimbika.

Nekudaro, yakawandisa viscous lubricant inogona kuwedzera mashandisiro esimba uye kuomesa michina. Mukupesana, yakaderera viscosity lubricant inokodzera yakakwirira-kumhanya, yakaderera-mutoro zvikumbiro senge injini dzemotokari kana hydraulic masisitimu, inopa:

Yakavandudzwa kuyerera kwekuita kutenderera kwakanaka uye kutonhora-kutanga kuita.
Kuderedza kushandiswa kwesimba nekuda kwekuderera kwemukati mukati.
Kuwedzeredzwa kwekupisa kupisa mune yakakwirira-kumhanya masisitimu.

Asi, yakaderera viscosity oiri inogona kutadza kupa chengetedzo yakakwana pasi pemitoro yakakwira, zvichiita kuti ipfeke.

Operational Inefficiencies

Yakakanganiswa Defoaming uye Demulsibility: Inotungamira kune kusashanda zvakanaka.

Kuwedzera Kukarukana & Kupisa

Kuwedzera ukobvu kunotadzisa kuyerera, kukurumidza oxidation uye kugadzira varnish kana sludge.

$VI=L−UL−H×100 VI = \frac{L - U}{L - H} \nguva 100$

Njodzi Dzinokonzereswa NeKunyanya Kukwira kana Kunyanya Kuderera Viscosity

Viscosity isiriyo mumafuta ekuzora inogona kutungamira kumatambudziko makuru ekushanda, girazi nyaya dzinoonekwa mumaitirwo akaita sepenicillin fermentation process apo kunyatso kudzora kwakakosha. Yakakwira viscosity yekuzora mafuta inoisa njodzi dzakadai se:

Kushandisa Masimba Akakwirira: Simba rakawanda rinodiwa kukunda kuramba, kuwedzera mari.
Yakashata Cold-Start Performance: Yakaderedzwa pumpability njodzi kukuvara kwemidziyo pane yakaderera tembiricha.

Sezvineiwo, yakaderera viscosity yekuzora mafuta inogona kukonzera:

Isina kukwana Firimu Kuumbwa: Kusakwana kwekudzivirira kwepamusoro kunowedzera kupfeka uye kutadza kwechikamu.
Heightened Contamination Sensitivity: Maoiri matete haanyanyi kushanda pakuteya marara.
Kuwedzera Kukarukana uye Kupisa: Inosimudzira oxidation uye inoderedza lubricant hupenyu.

Idzi njodzi dzinosimbisa kukosha kweiyo chaiyo lubricant yekubatanidza maitiro ekudzora uchishandisa chaiyo-nguva viscosity yekutarisa kuti ive nechokwadi chekuita kunoenderana.

Kukosha kweViscosity Measurement muAutomation Process Line

Kubatanidza chaiyo-nguva viscosity kuyerwa mukusanganisa mune otomatiki maitiro mitsara inoshandura iyo lubricant yekugadzira maitiro, ichipa:

Precision Blending: Inovimbisa homogeneity, kudzivirira kure-spec batches uye inodhura reblending.
Mutengo Kubudirira: Inoderedza kushandiswa kwesimba, kugadzirwa kweoiri slop, uye kupindira kwemaoko.
Hunhu Simbiso: Inochengetedza kuteedzera zviyero seASTM D445, kuve nechokwadi chekugamuchirwa kwemusika.
Maitiro Optimization: Inoderedza kusanganisa nguva uchiwana yunifomu zvivakwa.
Scalability: Inotsigira shanduko isina musono kubva kumutyairi kuenda kune yakazara-scale kugadzirwa.
Proactive Issue Detection: Inotaridza kusvibiswa kana kusanganisa zvikanganiso ipapo ipapo, kuderedza nguva.

Nekuita otomatiki kudzora viscosity, vagadziri vanowana ichangoburwa-mu-nguva kugadzirwa, kusimudzira kuchinjika, uye kusangana nezvinodiwa zvemusika unokwikwidza, zvakafanana nekurongeka kunodiwa mukuramba kuviriswa kwepenicillin.

Matambudziko ane Traditional Process Monitoring

Yechinyakare maitiro ekutarisa mukusanganiswa kwemafuta anotsamira zvakanyanya pasampling isina mhepo uye bvunzo-yakavakirwa lab, senge Saybolt Universal Viscometer, iyo inopa matambudziko makuru:

Nguva Inononoka: Sampling uye ongororo yelab inosuma lags, ichitadzisa chaiyo-nguva kugadzirisa.
Kusarurama: Tembiricha uye shear misiyano panguva yesampling inokanganisa kuvimbika kwedata.
Kusimba Kwebasa: Sampling yemanyorero inowedzera mitengo yekushandisa uye njodzi dzekukanganisa kwevanhu.
Njodzi dzeKusvibiswa: Nzira dzisingaenderani dzesampling dzinogona kuunza zvikanganiso kana kusvibiswa.
Yakaganhurirwa Scalability: Offline nzira dzinonetsekana kuti dzienderane nepamusoro-yekugadzira zvigadzirwa zvinodiwa.

Izvi zvinogumira zvinoita kuti nzira dzechinyakare dzisakodzere zvidyarwa zvemazuva ano zvinosanganisa mafuta, uko kumhanya, kurongeka, uye otomatiki kwakakosha kuchengetedza kukwikwidza.

Kukosha kweChaiyo-Nguva Kuyera muKusanganisa

Real-time viscosity kuyerwa kunoshandura maitiro ekusanganisa mafuta nekupa nekukurumidza, data chaiyo inotyaira kugona uye kunaka. Mabhenefiti akakosha anosanganisira:

Kubvisa Reblending: Kuenderera mberi kwekutarisa kunovimbisa pa-spec kusanganiswa, kuderedza marara uye mutengo wesimba.
Yakaderedzwa Manual Kupindira: otomatiki inoderedza kubatanidzwa kwevashandisi, kudzikisa mutengo uye zvikanganiso.
Yakagadziridzwa Yekusanganisa Nguva: Chaiyo-nguva inogadzirisa inodzivirira kudarika- kana pasi-kusanganisa, kuchengetedza nguva uye zviwanikwa.
Logistical Efficiency: Onsite ongororo inoderedza kudiwa kwe-off-saiti lab yekuongorora, kucheka mutengo wekutumira.
Mabhenefiti Ezvakatipoteredza: Inokwirisa kushandiswa kwemafuta, kuderedza marara uye kukanganisa kwezvakatipoteredza.
Enhanced Diagnostics: Inoteedzera shanduko yemafuta mamiriro, ichigonesa kuonekwa kwekutanga kwekusvibiswa kana kuderedzwa.

Lonnmeter Chigadzirwa Solution: Lube Oiri Viscosity Meter

Lonnmeter's lubricant mafuta viscosity metres inogadzirwa kuti isangane neyakaomarara zvinodiwa zvemafuta ekuzora maitiro, ichipa ekucheka-kumucheto mhinduro dzekutarisisa-nguva chaiyo. Zvinhu zvakakosha zvinosanganisira:

Wide Viscosity Range: Inoyera 10-10,000,000 cP, inogadzirisa yakaoma misanganiswa.
High-Temperature Resilience: Inoshanda kusvika ku350 ° C, inokodzera nzvimbo dzepamusoro-soro.
Integrated Temperature Monitoring: Inoshandisa high-accuracy lube mafuta viscosity meter kune chaiyo tembiricha-inobhadhara viscosity kuverenga.
Seamless otomatiki: Inobatanidza nePLC uye DCS masisitimu ekugadzirisa otomatiki.
Robust Dhizaini: Yakakwana, yekuchengetedza-yemahara sensors isina zvinobatika, kuve nechokwadi chekuvimbika.
Kudhinda Kwedata uye Chengetedzo: Inongoga data nekodhi nguva, kudzivirira shanduko dzisina kutenderwa uye kugonesa kuongororwa kwemaitiro.

Lonnmeter's metres, yakafanana neRheonics 'SRV uye SRD, inopa inline viscosity uye density kuyerwa, kubvisa kusarongeka kwemaitiro echinyakare senge Saybolt viscometer. Kugona kwavo kubata zvinwiwa zvisiri zveNewtonian zvinova nechokwadi chekuenderana musanganiswa welubricant, kutsigira maapplication kubva pakugadzira kusvika pakugadzirwa kwekupedzisira.

Mastering viscosity control inopa hunoenderana mhando, kuderedza mitengo, kuwedzera scalability, uye kuve nechokwadi kutevedza zviyero zvakaita seASTM D445. Bata Lonnmeter nhasi kuti uongorore yavo-ye-the-art viscosity kuyerwa mhinduro uye shandura maitiro ako ekugadzira!

Tora Chiito Ikozvino

Nguva yekutumira: Aug-14-2025