Automated Density Measurement Reduces Costs by 25% in Dyeing & Printing Factory

Lonnmeter ndeimwe yemakwikwi ekugadzirainline density mita. Thekudhinda namira density mitainogonesa yechinguvana density monitoring ichibva kune yakajairika sampling yemanyorero uye kukanganisa mukuyerera kwemaitiro. Inoshanda mukuwedzera kwekuwedzera, kudhinda paste kugovera, deizing, sourcing uye bleaching nhanho mumucheka dhayi uye kudhinda.

Chiyereso chemaitiro density kuyerwa kunotadza kutarisisa kuwanda kwedhayi munguva chaiyo, zvichikonzera kusiyana kwemavara uye mabhurugwa mumafibhi akadhindwa kana machira. Chiyero chisina kururama density chinosiya mhedzisiro yakaipa pakujeka, kuzunguzika uye kusimba kweakadhindwa mapatani.

Madhirigi ekuyeresa Density Measurement

Pamusoro pezvakakanganisa zviri pamusoro pamhando yechigadzirwa, kuyerwa kwe density kusiri kwayo kunowanzo konzera kuwandisa kwepigment uye makemikari anobatsira kusvika kune zvakanangwa, kuwedzera mutengo wekugadzira uye kutambisa zviwanikwa. Kunyanya kushandiswa kwedhayi uye anobatsira kunoita kuti kurapwa rive basa rakaoma uye rinokonzera kuburitswa kwepasi. Hutano hwevashandisi vakafumurwa kumamiriro ekushanda akadaro ari kutyisidzirwa nekupisa, kuputika kana chepfu yedhayi uye ebetsero.

Manual sampling kubva kune akawanda ekuyeresa mapoinzi anotadza kuseri kwe-chaiyo-nguva shanduko yekuchinja mamiriro ekuita. Uyezve, zvikanganiso zvinowanzoitika pazviyereso zvisizvo uye kutsauka pakuverenga.

Zvishandiso zveInline Density Meters

Rimwe boka renyika dzakawanda rinobatanidza mita yedu ye-in-line density muhutano hwavo hwekugovera uye kutonga kwemakemikari, kuona kutapurirana uye kugovera kwemavara pamwe chete nevabatsiri nenzira inobudirira. Saka kuti density, concentration uye viscosity yedhayi mhinduro uye vabatsiri vanosvika preset zviyero, kuvandudza iko kurongeka kwemakemikari anobatsira uye kunyatsoshanda kwemutsara wekugadzira.

Merits of Automatic Dyeing Density Meter

Kuvandudzwa kwemhando yechigadzirwa uye kutonga kwakaringana. Iwo matekinoroji epamberi nemamita anogonesa kuyerwa chaiko kwedhayi dzemakemikari, kudzivirira matambudziko ehunyanzvi anokonzerwa nekuyera kwemanyorero senge misiyano yemavara uye kusakwana kwemavara kukurumidza. Batching inokwanisa kuita zvinoenderana neyakagadzikwa maitiro mafomula, kuve nechokwadi chechokwadi uye kudzokororwa kwechimwe nechimwe batching.

Otomatiki maitiro anoderedza kukanganiswa kwemanyorero, kuvandudza hunyanzvi hwekugadzira uye kupfupisa kutenderera kwekugadzira zvakanyanya. Semuenzaniso, inogona kuchengetedza kupfuura 80% yevashandi uye kupfupisa nguva yekuita neanopfuura 20%.

Kuburikidza nekuyera kwakaringana uye kutonga kwakangwara, kushandiswa kwakanyanya kwedhayi nemakemikari kunodziviswa. Inogona kuchengetedza 5% -25% yedhayi nemakemikari uye kuderedza mutengo wekugadzira nekunyatso density yekutarisa uye nehungwaru kutonga.

Pombi yakavharirwa inodzivirira kubuda uye kuparara kwedhayi nemakemikari panguva yekufambisa mushure mekuiswa kweonline density mita. Iyo inoderedza kusvibiswa kwezvakatipoteredza, uye panguva imwe chete inoderedza njodzi yekusangana nevashandisi kune dhayi nemakemikari uye inovandudza kuchengetedzwa kwekugadzira.